- [email protected]
- Ruian City, Zhejiang Province, China
Engineering Proposal: 100 Million PS/PP Cup Production Ecosystem
A dedicated **Dual-Line Servo Thermoforming** strategy to ensure 24/7 continuous output. Integrated with **8-Color CI Gearless Flexo** for photorealistic dairy packaging (solving the "Sour Cream" print challenge) and a cost-saving **Universal Lid** manufacturing line.
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Outlook - Inbox (Confidential)
Dear Ryan,
Our company is evaluating suppliers for a complete production line for polystyrene (PS) and polypropylene (PP) cups.
"The most technically challenging part is the sour cream on the spoon element — it is difficult to achieve high-quality printing using a 6-color system."
Requirements:
- 50M pcs — 400 ml cups (11.78 g)
- 50M pcs — 260 ml cups (7.05 g)
- Universal Lid for both cups (2.67 g)
- 8-color printing capability required.
Please provide a complete commercial proposal.
The Challenge: Photorealistic Printing
The client specifically identified that standard 6-color dry offset printing creates grainy textures on white dairy imagery.
Why Standard Machines Fail:
- ✖ Dry Offset lacks dot precision for smooth gradients.
- ✖ Curved surface printing distorts fine details.
The Perfect Solution: Gearless CI Flexo
- ✔ Gearless CI Flexo Press: Servo drive eliminates vibration, ensuring photorealistic dots.
- ✔ Pre-Printing Advantage: Printing on the flat sheet before forming guarantees zero distortion on the "Sour Cream" design.
1. Engineering Analysis
We analyzed the technical photos to calculate the exact draw ratio and mold cavity layout.
Product A: 400ml
Target: 11.78g ±0.2g
TOP DIA
BOTTOM DIA
HEIGHT
THICKNESS
Product B: 260ml
Target: 7.05g ±0.1g
TOP DIA
BOTTOM DIA
HEIGHT
THICKNESS
2. The Integrated Ecosystem Strategy
To ensure 100M annual output for both cups and lids with zero downtime, we propose a dedicated multi-line ecosystem.
LINE A: 400ML
Deep-Draw Servo Line
Powered by our flagship Cup Makers, optimized for 11.78g cups.
Output: 25,000 cups/hour
Technology: Cam-Driven + Plug Assist
View Machine SeriesTechnology: Cam-Driven + Plug Assist
LINE B: 260ML
High-Speed Servo Line
Dedicated setup for high-cycle shallow draw production.
Output: 30,000 cups/hour
Technology: High-Speed Forming
View Machine SeriesTechnology: High-Speed Forming
LINE C: UNIVERSAL LID
Universal Lid Production Line
To match the 100M annual cup volume, we integrate our high-precision Lid Machines. One line handles the 2.67g universal lid for both cup sizes.
- ✔ Capacity: 30,000+ lids/hour (Matches total cup output)
- ✔ Precision: ±0.1mm fitment tolerance for leak-proof seal.
SHARED CORE
8-Color CI Gearless Flexo
The 8 Color Gearless CI Flexo Press is the only solution for the "Sour Cream" photorealistic design. We print on the sheet BEFORE forming.
- ✔ Gearless Servo: No vibration, perfect dots.
- ✔ Central Impression: Perfect registration for PP.
See It In Action
Watch our High-Speed Thermoforming Line running at 25,000 cups/hour.
Don't just take our word for it. Watch the NT-750 Servo Cam in full operation processing PP material.
- ✔ Zero Vibration: Cam-drive ensures smooth running.
- ✔ Auto-Stacking: Reduces labor costs by 60%.
- ✔ Real Material: Testing with 1.2mm PP Sheet.
Get This Line Configuration
3. Secure Milestones & Payment
We operate on a "Performance-Based" payment structure. You only pay the balance after the machine proves its capability.
1. Contract & Deposit 30% Payment
Contract signed via T/T or Alibaba Trade Assurance. Manufacturing begins immediately.
2. Production & Videos
45-60 Days manufacturing time. Weekly video reports provided to track progress.
3. Factory Acceptance Test (FAT)
Critical Step: We run your material for 8 hours continuously. You approve the quality via video or in-person visit.
4. Balance & Shipping 70% Balance
Paid only AFTER successful FAT. Machine is crated and shipped.
Invitation to Ruian, China
Trust is built in person. We invite you to visit our facility for a live demonstration. We handle all logistics.
Free Airport Pickup
Free 4-Star Hotel
Local Hospitality
Live Machine Demo
Let's Build Your Factory
Copy my contact info to chat directly on WhatsApp or WeChat.
Email Ryan Directly
WhatsApp / WeChat
+86 139 1234 5678
